Beaded Expanded Polyethylene (EPE)

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Beaded Expanded Polyethylene (EPE)

Expanded Polyethylene (EPE) foam is a lightweight beaded foam that is widely used in protective packaging, consumer products, and various industrial applications. It’s typically made from expanded polyethylene pellets, which give it its characteristic beaded appearance.

What is Expanded Polyethylene (EPE) Foam?

EPE foam is made from polyethylene, a thermoplastic polymer consisting of long chains of ethylene monomers. The foam is produced by expanding polyethylene beads and then molding into planks using heat and pressure, resulting in a closed-cell structure which creates rigid material that has excellent cushioning and impact resistance.

The Strengths of Expanded Polyethylene (EPE) Foam:

  • Lightweight: because it’s made from an expanded material, EPE foam is incredibly lightweight. making it ideal for packaging and shipping applications where minimizing weight is crucial.
  • Impact Resistance: the closed-cell structure of EPE foam provides excellent shock absorption and impact resistance, providing maximum protection.
  • Moisture Resistance: EPE foam is resistant to moisture and water absorption, ensuring that it maintains its protective properties even in damp environments.
  • Chemical Resistance: the material is resistant to many chemicals, including acids and alkalis, which enhances its suitability for industrial applications.
  • Thermal Insulation: EPE foam provides some thermal insulation, making it useful in applications requiring temperature control.

The Drawbacks of Expanded Polyethylene (EPE) Foam:

  • Lower Temperature Resistance: EPE foam has a lower melting point compared to other foams, such as expanded polypropylene (EPP), which limits its use in high-temperature applications.
  • UV Sensitivity: EPE foam can degrade when exposed to prolonged ultraviolet (UV) light. This limits its use outdoors.
  • Lower Durability: While EPE foam is flexible and resilient, it may not offer the same level of durability and long-term performance as other foams like EPP or XLPE.
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The Applications of Expanded Polyethylene (EPE) Foam

  • Protective Packaging: EPE foam is widely used for protective packaging of delicate and valuable items, such as electronics, glassware, and medical instruments. Its shock-absorbing properties help prevent damage during shipping and handling
  • Construction Industry: EPE foam is used for thermal insulation in buildings, providing energy efficiency and temperature control.
  • Soundproofing: the foam is ideal for soundproofing applications and controlling noise, vibrations, and harshness.
  • Automotive: EPE foam is used in automotive components for vibration dampening and noise reduction, enhancing vehicle comfort and performance. The foam is also used for protective padding in car seats, headrests, and interior panels.
  • Medical: EPE foam is used for packaging sensitive medical devices and equipment. It can also be used in various patient positioning devices and padding.

Amcon Foam Fabricates Custom EPE Foam Parts

EPE foam can be fabricated into custom packaging and foam parts for original equipment manufacturers (OEMs). At Amcon, we partner with businesses to create custom parts no matter the specifications or application used. Our precise fabrication techniques allow us to maintain tight tolerances on every part we make.

Learn More About Our Custom Foam Fabrication Capabilities

Technical Documents for EPE Foam

Packaging Foam Material Specs

CodeStyleSDSTechnicalCushioning CurvesStatesType
2450GY1.0# 30 IFDMN and COEther PU
35001.25# 36 IFDMN and COEther PU
3850-GY1.5# 60 IFDMinnesotaEther PU
43001.25# 35 IFD A/SMN and COEther PU
45001.9# 42 IFD A/SMinnesotaEther PU
7650-GY1.5# 70 IFDMinnesotaEther PU
7700-GY1.8# 70 IFDMN and COEther PU
8800ASE1.8# 90 IFD A/SMN and COEther PU
8800GY1.8# 90 IFDMN and COEther PU
99002.5# 140 IFDMinnesotaEther PU
CF BLACK1.45# 50 IFDMinnesotaEther PU
CF BLUE1.5# 50 IFDMN and COEther PU
MIL C1.55# 48 IFD MIL-P-26514GMN and COEther PU
LD30SD1.87# XLPEMN and COESD Foam
LD32CN2.0# XLPEMN and COESD Foam
ESD FOAM1.8# 50 IFDMN and COESD Foam
72002.1# MVSS302MN and COEster PU
AB1701.7# Black LamColoradoPolyethylene
AB2002.2# Black ExtMN and COPolyethylene
AB200LA2.2# Black Ext Low AbrasionMinnesotaPolyethylene
AB4004.6# Black ExtMN and COPolyethylene
ABL1604.6# Black ExtColoradoPolyethylene
ABL1801.8# Blue ExtMinnesotaPolyethylene
AS2002.2# Pink Ext A/SMN and COPolyethylene
AS4004.6# Pink Ext A/SMinnesotaPolyethylene
ASL1701.7# Pink Lam A/SMN and COPolyethylene
AW1201.35# Natural ExtMinnesotaPolyethylene
AW1501.5# White LamMinnesotaPolyethylene
AW1801.9# Natural ExtMinnesotaPolyethylene
AW2002.2# White ExtMN and COPolyethylene
AW200LA2.2# White Ext Low AbrasionMinnesotaPolyethylene
AW4004.0# White ExtMN and COPolyethylene
AW6006.0# White ExtMN and COPolyethylene
AW9009.3# White ExtMN and COPolyethylene
AWL1701.7# White LamMN and COPolyethylene
AWL2002.2# White LamMN and COPolyethylene
FRAS22.2# Green Ext A/S FRMinnesotaPolyethylene
RCB1701.8# BlackMinnesotaPolyethylene
RBE1701.65# BlackMN and COPolyethylene
LD181.18# Cross-linked PEMinnesotaXLPE
LD241.49# Cross-linked PEMinnesotaXLPE
XL20002.0# Cross-linked PEMN and COXLPE
XL2000/EVA2.0# Cross-linked PE w/EVAMN and COXLPE
XL40004.0# Cross-linked PEMN and COXLPE
I-Cell2.0#MN and COXLPE
VA352.10#MN and COXLPE
EPE13WH1.3# White Beaded PEMN and COEPE
EPE13BK1.3# Black Beaded PEMN and COEPE
EPE15WH1.5# White Beaded PEMN and COEPE
EPE15BK1.5# Black Beaded PEMN and COEPE
EPE19WH1.9# White Beaded PEMN and COEPE
EPE19BK1.9# Black Beaded PEMN and COEPE
EPE23WH2.3# White Beaded PEMinnesotaEPE
EPE23BK2.3# Black Beaded PEMinnesotaEPE
EPE28WH2.8# White Beaded PEMinnesotaEPE
EPE28BK2.8# Black Beaded PEMinnesotaEPE
EPP13WH1.3# White Beaded PPMN and COEPP
EPP13BK1.3# Black Beaded PPMN and COEPP
EPP19WH1.9# White Beaded PPMN and COEPP
EPP19BK1.9# Black Beaded PPMN and COEPP
EPP28WH2.8# White Beaded PPMinnesotaEPP
EPP28BK2.8# Black Beaded PPMinnesotaEPP
N41946# SCE 41 Blended NeopreneMN and CONeoprene
N42946# SCE 42 Blended NeopreneMN and CONeoprene
N43949# SCE 43 Blended NeopreneMN and CONeoprene

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