Protective Foam Case Inserts
Protection and presentation all in one case
Whether it’s high-value electronics, medical devices or sales demo kits, Amcon can design and manufacture foam case inserts to the exact specifications needed to provide complete protection. We have been creating case inserts for over 45 years and have the equipment and expertise to deliver inserts of the highest quality and appearance. Many of our customers simply provide us with the part and we design the insert for them.
We stock many different types and colors of flexible foam including several grades of static control foam for sensitive electronic equipment, as well as non-abrasive materials for painted parts.
Our foam case inserts options include:
- Expanded Polyethylene (EPE)
- Polyurethane (PU)
- Expanded Polypropylene (EPP)
- Polyethylene (PE)
- Expanded Polystyrene (EPS)
- Neoprene
- Fire Resistant, Anti-Static and MIL-SPEC Foam
- ESD Foam for Sensitive Electronic Parts and Deliveries
At Amcon, we understand the custom nature of case inserts and can create just one insert or thousands. Our experience with materials and construction techniques allows us to build a complete case solution for any item.
Foam Case Insert Solutions
Electronics and Medical Devices Case Inserts
Expensive electronics and medical equipment require well-designed case inserts made from foam that is non-abrasive, anti-static, and highly protective. We design custom case inserts that accommodate the fragility, weight, and other special needs of your equipment and devices. Our foam case inserts can be fabricated to fit into any carton or container, allowing you to ship, store and transport products safely.
Military, Gun, & Outdoor Case Inserts
From recreational firearms and outdoor equipment to military arms and blasting caps, our team carefully designs custom foam case inserts for a wide range of weapons and equipment. We stock multiple grades of fire-resistant (FRAS) foam that can be custom cut and fit into hard-shell cases. We provide the entire solution, from foam fabrication to case sourcing and labeling of special parts and components.
Sales & Demo Case Inserts
Sales items and demo equipment require custom foam case inserts that protect and enhance the appeal of uniquely shaped products. We stock and fabricate foam in a variety of colors that protect items while maintaining a pristine presentation. We’ll ensure your items can withstand the rigors of travel—airports, bumpy car rides—and be easily removed and inserted back into the case during presentations.
Case Insert Foam Material Specs
| Code | Desc | SDS | Technical Specifications | Cushioning Curves | Type | Locations |
|---|---|---|---|---|---|---|
| 3500 | 1.25# 36 IFD |  | | | Ether PU | MN and CO |
| 7650-GY | 1.5# 70 IFD | | | | Ether PU | Minnesota |
| 8800GY | 1.8# 90 IFD | | | | Ether PU | MN and CO |
| CF BLACK | 1.45# 50 IFD | | | Ether PU | Minnesota | |
| CF BLUE | 1.5# 50 IFD | | | Ether PU | MN and CO | |
| MIL C | 1.55# 48 IFD MIL-P-26514G | | | Ether PU | MN and CO | |
| 7200 | 1.85# MVSS302 | | | Ester PU | MN and CO | |
| 7200BL | 1.8# | | | Ester PU | MN and CO | |
| AB170 | 1.7# Black Lam | | | | Polyethylene | Colorado |
| AB200 | 2.2# Black Ext | | | | Polyethylene | MN and CO |
| AB200LA | 2.2# Black Ext Low Abrasion | | | Polyethylene | Minnesota | |
| AB400 | 4.6# Black Ext | | | | Polyethylene | MN and CO |
| ABL160 | 4.6# Black Ext | | | Polyethylene | Colorado | |
| AGL120 | 1.4# Green Lam | | | | Polyethylene | MN and CO |
| AS200 | 2.2# Pink Ext A/S | | | | Polyethylene | MN and CO |
| AS400 | 4.6# Pink Ext A/S | | | | Polyethylene | Minnesota |
| ASL170 | 1.7# Pink Lam A/S | | | | Polyethylene | MN and CO |
| AW150 | 1.5# White Lam | | | Polyethylene | Minnesota | |
| AW200 | 2.2# White Ext | | | | Polyethylene | MN and CO |
| AW200LA | 2.2# White Ext Low Abrasion | | | Polyethylene | Minnesota | |
| AW400 | 4.0# White Ext | | | | Polyethylene | MN and CO |
| AW600 | 6.0# White Ext | | | Polyethylene | MN and CO | |
| AW900 | 9.3# White Ext | | | Polyethylene | MN and CO | |
| AWL170 | 1.7# White Lam | | | | Polyethylene | MN and CO |
| AWL200 | 2.2# White Lam | | | | Polyethylene | MN and CO |
| FRAS2 | 2.2# Green Ext A/S FR | | | Polyethylene | Minnesota | |
| RBE170 | 1.65# | | | Polyethylene | MN and CO | |
| RCB170 | 1.8# Black Lam | | | Polyethylene | Minnesota | |
| LD18 | 1.18# Black XLPE | | | XLPE | Minnesota | |
| LD24 | 1.49# White XLPE | | | XLPE | Minnesota | |
| LD33 White | 2.06# White XLPE | | | XLPE | Minnesota | |
| LD33 Black | 2.06# Black XLPE | | | XLPE | Minnesota | |
| LD33 Yellow | 2.06# Yellow XLPE | | | XLPE | Minnesota | |
| LD30SD | 1.87# Black XLPE | | | ESD Foam | MN and CO | |
| LD32CN | 2.0# Black XLPE | | | ESD Foam | MN and CO | |
| LD45 | 2.8# Black XLPE | | | XLPE | Minnesota | |
| XL2000 | 2.0# XLPE | | | XLPE | MN and CO | |
| XL2000/EVA | 2.0# XLPE w/EVA | | | XLPE | MN and CO | |
| XL4000 | 4.0# XLPE | | | XLPE | MN and CO | |
| EPE13WH | 1.3# White Beaded PE | | | EPE | MN and CO | |
| EPE13BK | 1.3# White Beaded PE | | | EPE | MN and CO | |
| EPE15WH | 1.5# White Beaded PE | | | | EPE | MN and CO |
| EPE15BK | 1.5# Black Beaded PE | | | | EPE | MN and CO |
| EPE19WH | 1.9# White Beaded PE | | | EPE | MN and CO | |
| EPE19BK | 1.9# Black Beaded PE | | | EPE | MN and CO | |
| EPE23WH | 2.3# White Beaded PE | | | EPE | Minnesota | |
| EPE23BK | 2.3# Black Beaded PE | | | EPE | Minnesota | |
| EPE28WH | 2.8# White Beaded PE | | | EPE | Minnesota | |
| EPE28BK | 2.8# Black Beaded PE | | | EPE | Minnesota | |
| EPP13WH | 1.3# White Beaded PP | | | | EPP | MN and CO |
| EPP13BK | 1.3# Black Beaded PP | | | | EPP | MN and CO |
| EPP19WH | 1.9# White Beaded PP | | | EPP | MN and CO | |
| EPP19BK | 1.9# Black Beaded PP | | | EPP | MN and CO | |
| EPP28WH | 2.8# White Beaded PP | | | EPP | Minnesota | |
| EPP28BK | 2.8# Black Beaded PP | | | EPP | Minnesota |
Custom Case Inserts with Amcon
With 45+ years of foam fabrication experience and two manufacturing facilities that feature state-of-the-art fabrication equipment, Amcon is primed to help you design and create custom foam case inserts. We make the process easy. Simply present your items and their specifications and needs to our team and we will customize a case insert to fit them. We account for product weaknesses, presentation requirements, and travel needs when selecting and fabricating your foam insert. We also partner with industry-leading case manufacturers source hard cases, crates, and other containers, fitting your foam insert into the case and lid.
Our foam material selection and fabrication capabilities are unmatched. At our state-of-the-art facility, we can die cut, water jet, flash cut or router material to achieve the best look and fit while minimizing your costs. To enhance the appearance of your case insert, we offer many surface treatments for aesthetically pleasing surfaces including flocking. We can also provide you with foam and design assistance for soft-sided cases. As a one-stop shop, we offer everything from sewing and cavity labeling and other services that help bring your project to completion.
Best of all, we’re just plain easy to work with! Let the foam fabrication experts at Amcon make your next custom case insert the best you’ve ever had.
“We’ve been sourcing Amcon foam products to use in thousands of our client facilities for more than two decades. Their product quality and customer service are second to none.”
KYLE F.
President, Company Confidential
Not sure which foam is right for your needs? We can help.
Our foam materials cheat sheet can help you understand the benefits of different material types, and show you the best options for your specific needs.