Cushioning Foam Fabrication
Applications
If the cushioning isn’t right, it’s uncomfortable for everyone
Choosing the correct foam is critical for your cushioning applications. It determines everything from the comfort of the cushion to the cost of manufacturing it, its long-term durability, and many other factors. It’s also a choice that Amcon has been helping manufacturers make since 1976. We are a leading foam supplier and fabricator in the cushioning market, specializing in foam for restaurant seating, mattresses, office and residential furniture, athletic mats, and many other applications.
We have the insights and expertise, along with a massive foam selection, to help bring your cushioning project to completion. We carry a wide range of foams in varying densities and with different properties required by the commercial and residential cushioning marketplace. From high resiliency foam to fire retardant and anti-microbial foams, molded foams, and foams for high volume special applications, we can help you with your cushioning needs. Our Cushioning Foam Options Include:
- Ether polyurethane
- Ester polyurethane
- EPE (expanded polyethylene)
- EPP (expanded polypropylene)
- Cross-linked polyethylene
- Viscoelastic (memory) foams
- High resiliency foams
- Fire retardant foams
- Antimicrobial foams
- Molded foam
We offer complete end-to-end services that include sewing, covering and private labeling printing, and other product finishing and fulfillment services. Whether your order is large or small we can handle it quickly and efficiently. Most important to you, Amcon’s greatest strength is our customer service—we are invested in the success of your project. NEW – we can also now offer specialty Gel based foams that can be infused with a number of attractive additives such as copper, platinum, gel or activated charcoal. Additionally, this foam can be infused with essential oils (Coconut, Castor, Soy, Aloe, CBD) and essences (Coconut, Mint, Chamomile, and Lavender).
Cushioning Foam Solutions
Foam Mattresses
We stock many HR (high resiliency) foams and a wide range of viscoelastic (memory foam) materials ideal for premium mattresses and sleep aids. We can produce any combination and shape, and fabricate custom pillows, bed wedges, sleeping pads, and more. Our ability to convolute, contour cut, slit to thickness and laminate various foams makes us the ideal supplier and fabricator of foam for manufacturers.
Furniture & Seat Cushions
We have supplied foam products to the commercial and residential furniture market since 1976. We stock many different high-resiliency (HR) foams of varying degrees of firmness and density. We also offer molded urethane foam for high volume or very specialized fabricated applications. Our range of products, processes, and application expertise will help you as you develop critical designs.
Commercial & Restaurant
We fabricate foam for a range of seating applications, from restaurant booths and chairs to barstools, wall pads and other hospitality accessories. We can supply foam with a number of specialized properties, including fire-retardant, high resiliency, and anti-microbial. Our diverse inventory and quick turnaround make us the top choice for restaurant and commercial foam needs.
Athletics Mats and Padding
We supply and fabricate foam for the unusual and difficult-to- manufacture designs that athletic mat companies don’t offer. From gym pit foam blocks to distinctive wall padding, foam cubes used in spring floors for dance and cheerleading, foam used for border pads at in-line hockey rinks, protective barriers for motorcycle dirt track racing, and more, we supply finished products that includes vinyl covers and printing.
Cushioning Foam Material Specs
| Code | Desc | SDS | Technical Specifications | Cushioning Curves | Type | Locations |
|---|---|---|---|---|---|---|
| 2450 | 1.0# 30 IFD |  | | Ether PU | MN and CO | |
| 2450GY | 1.0# 30 IFD | | | | Ether PU | MN and CO |
| 2500 | 1.15# 36 IFD | | | Ether PU | MN and CO | |
| 2900 | 1.3# 44 IFD | | | Ether PU | Minnesota | |
| 3100 | 1.45# 50 IFD | | | Ether PU | MN and CO | |
| 4200 | 1.55# 19 IFD | | | Ether PU | Minnesota | |
| 4350 | 1.6# | | | Ether PU | Minnesota | |
| 4400 | 1.8# 44 IFD | | | Ether PU | Minnesota | |
| 6600 | 2.6# 65 IFD | | | Ether PU | Minnesota | |
| 5250 | 1.8# 36 IFD | | | Ether PU | MN and CO | |
| 5350 | 2.0# | | | Ether PU | Minnesota | |
| 7700 | 1.65# 78 IFD | | | Ether PU | Minnesota | |
| 8900 | 1.8# 110 IFD | | | Ether PU | MN and CO | |
| 9200 | 2.4# 18 IFD HR | | | Ether PU | MN and CO | |
| 9525 | 1.9# 33 IFD | | | Ether PU | Minnesota | |
| 9600 | 3.0# 33 IFD HR | | | Ether PU | MN and CO | |
| FC23 | 1.9# | | | Ether PU | Minnesota | |
| 9700 | 2.8# 50 IFD HR | | | Ether PU | Minnesota | |
| 9900 | 2.5# 140 IFD | | | Ether PU | Minnesota | |
| SR-GEL4 | 4.3# Visco | | | Ether PU | Minnesota | |
| SR30 | 3.0# 12 IFD Visco | | | Ether PU | Minnesota | |
| SR40 | 4.0# 11 IFD Visco | | | Ether PU | MN and CO | |
| SR50 | 5.0# 14 IFD Visco | | | Ether PU | MN and CO | |
| 7200 | 1.85# MVSS302 | | | Ester PU | MN and CO | |
| I-Cell | 2.0# | | | XLPE | MN and CO | |
| VA35 | 2.10# | | | XLPE | MN and CO |
Cushioning Foam with Amcon
With 45+ years of foam fabrication experience and two manufacturing facilities that feature state-of-the-art fabrication equipment, Amcon is primed to help you design and create custom foam for your cushioning applications.
Whether you need foam for mattresses, commercial seating, furniture, or athletic mats and padding, we make the process easy. Simply present your specifications and needs to our team and we will customize a piece of foam that fits. We stock hundreds of types and classifications of foam suitable for applications in any environment. From heat and flame retardancy to antimicrobial for, we’ll ensure you choose the most effective foam for comfort, durability, and longevity.
Our foam material selection and fabrication capabilities are unmatched. At our state-of-the-art facility, we can die cut, water jet, flash cut or router material to achieve the best look and fit while minimizing your costs. As a one-stop shop, we offer everything from lamination to upholstery, product finishing, and many other services that help bring your project to completion.
Best of all, we’re just plain easy to work with! Let the foam fabrication experts at Amcon make your next custom cushioning foam the best you’ve ever had.
“We’ve been sourcing Amcon foam products to use in thousands of our client facilities for more than two decades. Their product quality and customer service are second to none.”
KYLE F.
President, Company Confidential
Not sure which foam is right for your needs? We can help.
Our foam materials cheat sheet can help you understand the benefits of different material types, and show you the best options for your specific needs.