Expanded Polypropylene (EPP)
Materials
Expanded Polypropylene (EPP)
Expanded Polypropylene (EPP) foam is a highly versatile and durable material extensively used in various industrial and commercial applications. Being a closed cell beaded foam, it is most known for its ability to absorb energy, manage temperature, and withstand heavy loads and impacts.
What is Expanded Polypropylene (EPP) Foam?
EPP foam is made from polypropylene, a type of thermoplastic polymer known for its excellent mechanical properties and chemical resistance. As a beaded foam, EPP is produced by expanding polypropylene beads and then molding them into planks under heat and pressure, creating a lightweight, resilient material with a closed-cell structure.
Strengths of Expanded Polypropylene Foam:
- Lightweight: EPP foam is incredibly lightweight, making it ideal for applications where weight reduction is crucial, such as in automotive and aerospace industries. This also helps with creating lightweight packaging.
- Durability: EPP foam is highly durable and can withstand repeated impacts without losing its shape or performance. This resilience makes it suitable for protective packaging and cushioning applications.
- Thermal Insulation: EPP foam provides excellent thermal insulation, making it an ideal material for applications that require strict temperature control.
- Chemical Resistance: EPP foam is resistant to a wide range of chemicals, including oils and solvents, which enhances its suitability for industrial applications.
- Environmental Sustainability: EPP foam is recyclable and can be reprocessed multiple times without significant degradation in performance, contributing to environmental sustainability.
The Drawbacks of Expanded Polypropylene:
- Cost: EPP foam can be more expensive than other types of foam, such as expanded polystyrene (EPS), due to its extended manufacturing process.
- UV Sensitivity: EPP foam can degrade when exposed to prolonged ultraviolet (UV) light, which may limit its use in outdoor applications unless protected or treated.
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Common Applications of Expanded Polypropylene (EPP) Foam
- Automotive Applications: for impact protection in bumper cores, door panels, and headrests. It can also be used in vehicle HVAC components for noise reduction.
- Protective Packaging: EPP foam is ideal for protective packaging solutions for delicate and high-value items, offering excellent shock absorption and cushioning.
- Construction: EPP foam is used in construction for thermal insulation panels, providing energy efficiency and temperature control in buildings.
- Soundproofing: EPP foam’s sound absorption properties are utilized in soundproofing applications to reduce noise transmission.
- Sports and Leisure Equipment: EPP foam is often used in the production of helmets, protective gear, martial arts mats, and other sports equipment.
- Furniture: EPP foam is also used in furniture manufacturing for cushions and padding, providing comfort and durability.
Amcon Foam Fabricates Custom EPP Foam Parts
Custom EPP foam packaging and parts offer several benefits, including precise fit, enhanced protection, and reduced shipping costs due to optimized space usage. At Amcon, we can help you choose the right fabrication method for your material, ensuring your custom foam products are well-suited for any application. From precision cutting to lamination and more, we are your custom foam fabrication partner.
Learn More About Our Custom Foam Fabrication Capabilities
Technical Documents for EPP Foam
Packaging Foam Material Specs
| Code | Style | SDS | Technical | Cushioning Curves | States | Type |
|---|---|---|---|---|---|---|
| 2450GY | 1.0# 30 IFD |  | | | MN and CO | Ether PU |
| 3500 | 1.25# 36 IFD | | | | MN and CO | Ether PU |
| 3850-GY | 1.5# 60 IFD | | | | Minnesota | Ether PU |
| 4300 | 1.25# 35 IFD A/S | | | | MN and CO | Ether PU |
| 4500 | 1.9# 42 IFD A/S | | | | Minnesota | Ether PU |
| 7650-GY | 1.5# 70 IFD | | | | Minnesota | Ether PU |
| 7700-GY | 1.8# 70 IFD | | | MN and CO | Ether PU | |
| 8800ASE | 1.8# 90 IFD A/S | | | | MN and CO | Ether PU |
| 8800GY | 1.8# 90 IFD | | | | MN and CO | Ether PU |
| 9900 | 2.5# 140 IFD | | | Minnesota | Ether PU | |
| CF BLACK | 1.45# 50 IFD | | | Minnesota | Ether PU | |
| CF BLUE | 1.5# 50 IFD | | | MN and CO | Ether PU | |
| MIL C | 1.55# 48 IFD MIL-P-26514G | | | MN and CO | Ether PU | |
| LD30SD | 1.87# XLPE | | | MN and CO | ESD Foam | |
| LD32CN | 2.0# XLPE | | | MN and CO | ESD Foam | |
| ESD FOAM | 1.8# 50 IFD | | | MN and CO | ESD Foam | |
| 7200 | 2.1# MVSS302 | | | MN and CO | Ester PU | |
| AB170 | 1.7# Black Lam | | | | Colorado | Polyethylene |
| AB200 | 2.2# Black Ext | | | | MN and CO | Polyethylene |
| AB200LA | 2.2# Black Ext Low Abrasion | | | Minnesota | Polyethylene | |
| AB400 | 4.6# Black Ext | | | | MN and CO | Polyethylene |
| ABL160 | 4.6# Black Ext | | | | Colorado | Polyethylene |
| ABL180 | 1.8# Blue Ext | | | Minnesota | Polyethylene | |
| AS200 | 2.2# Pink Ext A/S | | | | MN and CO | Polyethylene |
| AS400 | 4.6# Pink Ext A/S | | | | Minnesota | Polyethylene |
| ASL170 | 1.7# Pink Lam A/S | | | | MN and CO | Polyethylene |
| AW120 | 1.35# Natural Ext | | | Minnesota | Polyethylene | |
| AW150 | 1.5# White Lam | | | Minnesota | Polyethylene | |
| AW180 | 1.9# Natural Ext | | | Minnesota | Polyethylene | |
| AW200 | 2.2# White Ext | | | | MN and CO | Polyethylene |
| AW200LA | 2.2# White Ext Low Abrasion | | | Minnesota | Polyethylene | |
| AW400 | 4.0# White Ext | | | | MN and CO | Polyethylene |
| AW600 | 6.0# White Ext | | | MN and CO | Polyethylene | |
| AW900 | 9.3# White Ext | | | MN and CO | Polyethylene | |
| AWL170 | 1.7# White Lam | | | | MN and CO | Polyethylene |
| AWL200 | 2.2# White Lam | | | | MN and CO | Polyethylene |
| FRAS2 | 2.2# Green Ext A/S FR | | | Minnesota | Polyethylene | |
| RCB170 | 1.8# Black | | | Minnesota | Polyethylene | |
| RBE170 | 1.65# Black | | | MN and CO | Polyethylene | |
| LD18 | 1.18# Cross-linked PE | | | Minnesota | XLPE | |
| LD24 | 1.49# Cross-linked PE | | | Minnesota | XLPE | |
| XL2000 | 2.0# Cross-linked PE | | | MN and CO | XLPE | |
| XL2000/EVA | 2.0# Cross-linked PE w/EVA | | | MN and CO | XLPE | |
| XL4000 | 4.0# Cross-linked PE | | | MN and CO | XLPE | |
| I-Cell | 2.0# | | | MN and CO | XLPE | |
| VA35 | 2.10# | | | MN and CO | XLPE | |
| EPE13WH | 1.3# White Beaded PE | | | MN and CO | EPE | |
| EPE13BK | 1.3# Black Beaded PE | | | MN and CO | EPE | |
| EPE15WH | 1.5# White Beaded PE | | | | MN and CO | EPE |
| EPE15BK | 1.5# Black Beaded PE | | | | MN and CO | EPE |
| EPE19WH | 1.9# White Beaded PE | | | MN and CO | EPE | |
| EPE19BK | 1.9# Black Beaded PE | | | MN and CO | EPE | |
| EPE23WH | 2.3# White Beaded PE | | | Minnesota | EPE | |
| EPE23BK | 2.3# Black Beaded PE | | | Minnesota | EPE | |
| EPE28WH | 2.8# White Beaded PE | | | Minnesota | EPE | |
| EPE28BK | 2.8# Black Beaded PE | | | Minnesota | EPE | |
| EPP13WH | 1.3# White Beaded PP | | | | MN and CO | EPP |
| EPP13BK | 1.3# Black Beaded PP | | | | MN and CO | EPP |
| EPP19WH | 1.9# White Beaded PP | | | MN and CO | EPP | |
| EPP19BK | 1.9# Black Beaded PP | | | MN and CO | EPP | |
| EPP28WH | 2.8# White Beaded PP | | | Minnesota | EPP | |
| EPP28BK | 2.8# Black Beaded PP | | | Minnesota | EPP | |
| N4194 | 6# SCE 41 Blended Neoprene | | | MN and CO | Neoprene | |
| N4294 | 6# SCE 42 Blended Neoprene | | | MN and CO | Neoprene | |
| N4394 | 9# SCE 43 Blended Neoprene | | | MN and CO | Neoprene |
“We’ve been sourcing Amcon foam products to use in thousands of our client facilities for more than two decades. Their product quality and customer service are second to none.”
KYLE F.
President, Company Confidential